{"id":257,"date":"2014-06-11T14:14:59","date_gmt":"2014-06-11T14:14:59","guid":{"rendered":"https:\/\/www.zaun.co.uk\/?page_id=257"},"modified":"2022-01-07T09:23:54","modified_gmt":"2022-01-07T09:23:54","slug":"mesh-manufacturer","status":"publish","type":"page","link":"https:\/\/www.zaun.co.uk\/about-us\/mesh-manufacturer\/","title":{"rendered":"Manufacturing"},"content":{"rendered":"<section class=\"l-section wpb_row height_large color_primary with_img parallax_ver\"><div class=\"l-section-img\" role=\"img\" aria-label=\"Mesh Manufacturing Mesh Manufacturer\" data-img-width=\"1200\" data-img-height=\"900\" style=\"background-image: url(https:\/\/www.zaun.co.uk\/media\/2021\/03\/Mesh-Manufacturing-001.jpg);background-repeat: no-repeat;\"><\/div><div class=\"l-section-overlay\" style=\"background:rgba(0,0,0,0.50)\"><\/div><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_grid cols_1 laptops-cols_inherit tablets-cols_inherit mobiles-cols_1 valign_middle type_default stacking_default\"><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\"><h1 class=\"w-post-elm post_title align_center entry-title color_link_inherit\">Manufacturing<\/h1><nav class=\"g-breadcrumbs separator_icon align_center\" itemscope itemtype=\"http:\/\/schema.org\/BreadcrumbList\"><div class=\"g-breadcrumbs-item\" itemscope itemprop=\"itemListElement\" itemtype=\"http:\/\/schema.org\/ListItem\"><a itemprop=\"item\" href=\"https:\/\/www.zaun.co.uk\/\"><span itemprop=\"name\">Home<\/span><\/a><meta itemprop=\"position\" content=\"1\"\/><\/div><div class=\"g-breadcrumbs-separator\"><i class=\"material-icons\">chevron_right<\/i><\/div><div class=\"g-breadcrumbs-item\">Pages<\/div><\/nav><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row height_small\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_grid cols_1 laptops-cols_inherit tablets-cols_inherit mobiles-cols_1 valign_top type_default stacking_default\"><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><h2 style=\"text-align: center;\">Mesh Manufacturing<\/h2>\n<hr \/>\n<p style=\"text-align: center;\"><a data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" href=\"https:\/\/www.zaun.co.uk\/\">Zaun<\/a> manufactures high-quality fencing systems to suit a wide variety of markets around the world. Zaun&#8217;s manufacturing capabilities include metal railings, welded mesh and woven mesh fencing systems. From low-level perimeter demarcation for schools and playgrounds to high security, multi-layered fencing systems for prisons, MOD and sites of critical national importance (CNI).<\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row height_small color_alternate\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_grid cols_1 laptops-cols_inherit tablets-cols_inherit mobiles-cols_1 valign_top type_default stacking_default\"><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\">[vc_custom_heading text=&#8221;In the beginning&#8230;&#8221; font_container=&#8221;tag:h2|text_align:center&#8221; use_theme_fonts=&#8221;yes&#8221;]<div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><p style=\"text-align: center;\">In response to a growing and increasingly demanding marketplace,\u00a0<a data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" href=\"https:\/\/www.zaun.co.uk\/\">Zaun<\/a>\u00a0established the mesh manufacturing arm to the business. It had become apparent that a supply chain that relied upon imported panels did not have the flexibility required to keep pace with the changing quantities and increasingly varied panels required by our customer base.<\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row height_small\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_grid cols_1 laptops-cols_inherit tablets-cols_inherit mobiles-cols_1 valign_top type_default stacking_default\"><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\">[vc_custom_heading text=&#8221;The Solution&#8230;&#8221; font_container=&#8221;tag:h2|text_align:center&#8221; use_theme_fonts=&#8221;yes&#8221;]<div class=\"g-cols wpb_row via_grid cols_2 laptops-cols_inherit tablets-cols_inherit mobiles-cols_1 valign_top type_default stacking_default\" style=\"--columns-gap:3rem;\"><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"w-image align_none\"><div class=\"w-image-h\"><img decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/www.zaun.co.uk\/media\/2021\/12\/Zaun-welded-mesh-manufacuting-mesh-manufacture-1024x768.jpg\" class=\"attachment-large size-large\" alt=\"Zaun welded mesh manufacuting mesh manufacture\" loading=\"lazy\" srcset=\"https:\/\/www.zaun.co.uk\/media\/2021\/12\/Zaun-welded-mesh-manufacuting-mesh-manufacture-1024x768.jpg 1024w, https:\/\/www.zaun.co.uk\/media\/2021\/12\/Zaun-welded-mesh-manufacuting-mesh-manufacture-300x225.jpg 300w, https:\/\/www.zaun.co.uk\/media\/2021\/12\/Zaun-welded-mesh-manufacuting-mesh-manufacture-640x480.jpg 640w, https:\/\/www.zaun.co.uk\/media\/2021\/12\/Zaun-welded-mesh-manufacuting-mesh-manufacture.jpg 1200w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/div><\/div><\/div><\/div><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><p style=\"text-align: left;\">The solution is an investment in a \u00a33m custom made mesh welding machine. The mesh welding machine has revolutionised how <a data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" data-wpil=\"url\" href=\"https:\/\/www.zaun.co.uk\/\">Zaun<\/a> can supply fencing systems, as short runs of bespoke panels can easily be accommodated.<\/p>\n<p style=\"text-align: left;\">The process of panel manufacture starts with the <a title=\"Delivery\" href=\"https:\/\/www.zaun.co.uk\/about-us\/delivery-of-fencing\/\">delivery<\/a> of coils of wire. Next, De-coilers feed the wire into straightening machines, which cut the wire to the required length, dependent on the type of panel being produced. These wire rods are now loaded into cartridges in the weld mesh machine.<\/p>\n<p style=\"text-align: left;\">The vertical wires are fed down parallel channels and pass under the welding heads, at which point the second cartridge <a title=\"Fire Stations\" data-wpil=\"url\" href=\"https:\/\/www.zaun.co.uk\/emergency-services\/fire-station-security\/\">fires<\/a> across the horizontal wires. Precision timing and fine mechanical tolerances mean that the mesh machine can quickly produce large quantities of high-quality panels.<\/p>\n<p style=\"text-align: left;\">Unlike most other mesh manufacturers, the mesh manufacturing set-up can be changed quickly, allowing relatively small quantities of <a class=\"wpil_keyword_link \" href=\"https:\/\/www.zaun.co.uk\/casestudies\/bespoke-architectural-fencing\/\"  title=\"bespoke\" data-wpil-keyword-link=\"linked\">bespoke<\/a> mesh.<\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row height_small\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_grid cols_1 laptops-cols_inherit tablets-cols_inherit mobiles-cols_1 valign_top type_default stacking_default\"><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\">[vc_custom_heading text=&#8221;The Panels&#8230;&#8221; font_container=&#8221;tag:h2|text_align:center&#8221; use_theme_fonts=&#8221;yes&#8221;]<div class=\"g-cols wpb_row via_grid cols_2 laptops-cols_inherit tablets-cols_inherit mobiles-cols_1 valign_top type_default stacking_default\" style=\"--columns-gap:3rem;\"><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><p style=\"text-align: left;\">The majority of the wire used by Zaun is pre-galvanised (class D) to <a href=\"https:\/\/www.zaun.co.uk\/blog\/bs-en-10244\/\" title=\"What is BS EN 10244?\">BS EN<\/a> 10244-2:2001. The advantage of using pre-galvanised wire is that the coating is very smooth. This eliminates any sharps that can result from the hot-dip <a class=\"wpil_keyword_link \" href=\"https:\/\/www.zaun.co.uk\/about-us\/fence-galvanising\/\"  title=\"galvanising\" data-wpil-keyword-link=\"linked\">galvanising<\/a> process. Such sharps, if not removed by hand, means that the finished <a class=\"wpil_keyword_link \" href=\"https:\/\/www.zaun.co.uk\/our-products\/\"  title=\"product\" data-wpil-keyword-link=\"linked\">product<\/a> can have spikes of galvanising that can cut those players that are using the court or other enclosed areas. Zaun panels are ultra-smooth.<\/p>\n<p style=\"text-align: left;\">To ensure that the finish is as long-lasting as possible, our panels are polyester <a class=\"wpil_keyword_link \" href=\"https:\/\/www.zaun.co.uk\/about-us\/fence-powder-coating\/\"  title=\"powder coated\" data-wpil-keyword-link=\"linked\">powder coated<\/a>. This can be carried out in over 60 standard and over 1,000 non-standard colours. If a galvanised finish is required, certain panels are available using a special galvanised coating that contains 5% aluminium, known as Galzal\u00ae. This aluminium content has the effect of making the coating last longer than ordinary coatings and so is ideal if a galvanised finish is desirable.<\/p>\n<\/div><\/div><\/div><\/div><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"w-image align_none\"><div class=\"w-image-h\"><img decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/www.zaun.co.uk\/media\/2020\/11\/Super-Rebound-Mesh-BS1722-Part-14-Compliant-Mesh-1024x768-1.jpg\" class=\"attachment-large size-large\" alt=\"BS1722 Part 14 Benefits of Weld Mesh Fencing Mesh Manufacturing Mesh Manufacturer\" loading=\"lazy\" srcset=\"https:\/\/www.zaun.co.uk\/media\/2020\/11\/Super-Rebound-Mesh-BS1722-Part-14-Compliant-Mesh-1024x768-1.jpg 1024w, https:\/\/www.zaun.co.uk\/media\/2020\/11\/Super-Rebound-Mesh-BS1722-Part-14-Compliant-Mesh-300x225-1.jpg 300w, https:\/\/www.zaun.co.uk\/media\/2020\/11\/Super-Rebound-Mesh-BS1722-Part-14-Compliant-Mesh-768x576-1.jpg 768w, https:\/\/www.zaun.co.uk\/media\/2020\/11\/Super-Rebound-Mesh-BS1722-Part-14-Compliant-Mesh-200x150-1.jpg 200w, https:\/\/www.zaun.co.uk\/media\/2020\/11\/Super-Rebound-Mesh-BS1722-Part-14-Compliant-Mesh.jpg 1200w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row height_small\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_grid cols_1 laptops-cols_inherit tablets-cols_inherit mobiles-cols_1 valign_top type_default stacking_default\"><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\">[vc_custom_heading text=&#8221;Panel Uses&#8230;&#8221; font_container=&#8221;tag:h2|text_align:center&#8221; use_theme_fonts=&#8221;yes&#8221;]<div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><p style=\"text-align: center;\">Zaun manufactured <a href=\"https:\/\/www.zaun.co.uk\/products\/axiom-profile-mesh\/\" title=\"Axiom\">mesh panels are used not only for fencing<\/a> but also in a wide variety of industries. The ease with which mesh panels can be formed into various shapes means that the panels have been used in everything from gabions in civil engineering to cladding and cable ducting for the <a class=\"wpil_keyword_link \" href=\"https:\/\/www.zaun.co.uk\/construction-site-fencing\/\"  title=\"construction\" data-wpil-keyword-link=\"linked\">construction<\/a> industry.<\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row height_small\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_grid cols_1 laptops-cols_inherit tablets-cols_inherit mobiles-cols_1 valign_top type_default stacking_default\"><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\">[vc_custom_heading text=&#8221;Welded Mesh Capabilities&#8230;&#8221; font_container=&#8221;tag:h2|text_align:center&#8221; use_theme_fonts=&#8221;yes&#8221;][vc_table vc_table_theme=&#8221;simple_green&#8221;][align-center]Min.%20Wire%20Thickness,[align-center]Max.%20Wire%20Thickness,[align-center]Closes%20Mesh%20Pattern%20Available,[align-center]Maximum%20Mesh%20Panel%20Size|[align-center]3mm,[align-center]10mm,[align-center]12mm%20x%2050mm,[align-center]6%2C000mm%20x%203%2C000mm[\/vc_table]<div class=\"w-separator size_medium\"><\/div><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><h3>Galvanising Specifications (BS EN 10244-2:2001)<\/h3>\n<hr \/>\n<\/div><\/div>[vc_table vc_table_theme=&#8221;simple_green&#8221;][align-center]Wire%20DIameter,[align-center]Galvanising%20Thickness%20(g%2Fm2)%20minimum|[align-center]3mm,[align-center]50|[align-center]4mm,[align-center]60|[align-center]5mm,[align-center]70|[align-center]6mm,[align-center]80|[align-center]7mm,[align-center]80|[align-center]8mm,[align-center]80|[align-center]10mm,[align-center]80[\/vc_table]<\/div><\/div><\/div><\/div><\/section>\n","protected":false},"excerpt":{"rendered":"ManufacturingHomechevron_rightPagesMesh Manufacturing Zaun manufactures high-quality fencing systems to suit a wide variety of markets around the world. Zaun&#8217;s manufacturing capabilities include metal railings, welded mesh and woven mesh fencing systems. From low-level perimeter demarcation for schools and playgrounds to high security, multi-layered fencing systems for prisons, MOD and sites of critical national importance (CNI). 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